CX Teknoloji
TR·EN·AR
İSG-01 · Health & Safety

PPE Detection

Automatically audit helmet, vest, glove and goggle use.

90%
Helmet detection accuracy
<2 s
From violation to alert
100%
Shift coverage

Whether a helmet was on is always obvious after the accident. The point is to have that information before it happens — on every shift and every person.

The model locates each person per frame, classifies the equipment worn and reports what is missing together with a confidence score. Auditing no longer depends on one inspector’s round; it becomes a rule that runs every second, everywhere a camera sees. Violations are counted anonymously and used as training and trend data, not as a disciplinary tool.

How it works

01 / DETECT

Person and equipment separated

The model finds the person, then looks for helmet, vest, gloves and goggles as separate classes.

02 / ASSOCIATE

Equipment assigned to the person

Detected equipment is matched to that person’s body box, preventing mix-ups in crowds.

03 / RULE

Zone-specific requirements

Each area carries its own PPE rule: vest in the warehouse, goggles in the welding bay.

Where, when and on which equipment do violations concentrate?

The value of PPE data is not in individual violations but in their distribution. Once you see which gate people enter without a helmet, which shift compliance drops on and which item is consistently skipped, the response turns into a training plan, a layout change or a procurement decision — which is what makes it permanent.

Compliance by equipment · last 30 days
Helmet94%
Vest91%
Gloves78%
Safety goggles64%
Steel-toe footwear88%

Glove and goggle compliance correlates directly with equipment comfort and accessibility; where locker positions were changed, the rate rose noticeably within the first month.

Weekly violation count · −41% (8 weeks)
W1212
W2188
W3171
W4150
W5141
W6132
W7128
W8125

The first two weeks of the pilot are measurement, the rest is intervention; the decline holds because alerts reach the shift supervisor instantly.

Use cases

Production

Line entrance

Turnstile alert and record on helmet-less entry.

Warehouse

Vest-mandatory area

Vest checks in corridors with forklift traffic.

Chemicals

Goggles and mask

Additional equipment rule in the chemical filling area.

Construction

Site entrance

The same standard applied to subcontractor staff.

Technical requirements

CameraExisting IP/CCTV; 1080p, person height ≥ 80 px in frame
PlacementEntrances, over-line and corridor views; steep top-down angles not recommended
ProcessingOn-premise server or cloud; one GPU server handles 8–16 cameras
IntegrationWeb panel, e-mail/SMS, WhatsApp, IoT alarm relay, REST API
DataNo facial recognition or biometric records; event clips retained for a set period

Frequently asked questions

How does PPE Detection work?

Whether a helmet was on is always obvious after the accident. The point is to have that information before it happens — on every shift and every person.

Are our existing cameras suitable for this solution?

Required camera specification: Existing IP/CCTV; 1080p, person height ≥ 80 px in frame. Before installation we assess your camera inventory free of charge and report which points are suitable and, if needed, which camera should be added.

How accurate is it in the field?

Measured accuracy: 90%. Glove and goggle compliance correlates directly with equipment comfort and accessibility; where locker positions were changed, the rate rose noticeably within the first month. Thresholds are calibrated on your own site during the pilot.

Which systems does it integrate with?

Web panel, e-mail/SMS, WhatsApp, IoT alarm relay, REST API. Events are published over REST API and MQTT, so it connects to your existing MES, ERP, VMS and alarm infrastructure.

Is it compliant with KVKK (Turkish data-protection law)?

Footage is processed on an edge server inside your facility; raw video is not sent to the cloud. Facial recognition is not used; analytics outputs are anonymous and event clips are deleted automatically when the defined retention period ends.

See this solution on your own site
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Technical articles on this topic (in Turkish)

KKD Takip Sistemi
Forklift–Yaya Güvenliği
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